Controller Exterior
Specifications
Software
Hardware
| Host controller | |
|---|---|
| Dimension | 326mm*221.6mm*42.5mm |
| Input voltage | 90~240Vac±15%, 50/60Hz |
| Humidity | 85%RH@40°C |
| Working temperature | 0~65°C (32~150°F) |
| Store temperature | -40~85°C (-104~185°F) |
| Human interface | |
| Dimension | 470mm*260mm*56.8mm |
| Input voltage | +5Vdc , +12Vdc |
| Humidity | 85%RH@40°C |
| Working temperature | 0~65°C (32~150°F) |
| Store temperature | -40~85°C (-104~185°F) |
| Human interface system | 80C186ES (16bit@80MHz) |
| Display resolution | 8＂TFT LCD (Resolution 800*600 pixels), LED backlight |
| Push button | Tactile switch with film touch |
| Touch panel | 4-Wire resistive touchscreen(option) |
| CPU1 | |
| Central processes | 80C186ES (16bit@80MHz) |
| Human interface system | |
| CPU2 Displays/Memory/Keyboard control | 80C186ES (16bit@80MHz) |
| Capacity of memory modules | |
| Memory module | NVSRAM |
| Capacity of memory modules | 80ea(Standard) |
| USB interface | |
| Processor PIC | PIC 24FJ64GB106 |
| Ram | 16K |
| Rom | 64K |
| USB storage | 1 million modules on system memory |
| Human interface | |
| Connector | 9pin DB male & 6 pin x 2.5mm male |
| Transmission interface | RS232C |
| Realtime clock | 24 hours |
| Multi-language support | The standard 6 kinds (Chinese and English, reserve 4 kinds), most expand to 10 kinds |
| Temperature control board | |
| Channels | 8 |
| Heater channels | 7 |
| Oil channel | 1 |
| Accuracy | 0.1°C |
| Control manner | Fuzzy PID theory |
| Inaccurate range | 0.25%@±1°C |
| Temperature range | K type 0~400°C |
| Alarm | High/Low limit TBO: Temperature probe open OPN: Heater open |
| Grounding | 250Vac@60Hz |
| Multi-point grounding | 125Vac 250ma@60Hz |
| Analog input: Position & pressure sensor | |
| Input ports | Position sensor x 4, pressure sensor x 3 |
| Mould | Port1 |
| Inject pressure | Port2 |
| Screw Port | Port3 |
| Eject position | Port4 |
| Mould pressure | Port5 |
| Inject Unit | Port6 |
| System pressure | Port7 |
| Resolution | 16bits(0~65535 each ports) |
| Calibrate | Completely software calibration |
| Provided power | +9.45Vdc/10ma@3500Ω |
| Accuracy | 0.01mm |
| Analog output: Controlled proportional valve | |
| Standard control | Pressure, speed, back pressure (2 ports expandable) |
| Resolution | 12bits(0~4095 each ports) |
| Precision | 0.1kg/cm2 or 1psi and 0.1% |
| Voltage control | +10Vds (±10Vds optional) |
| Current control | +1Adc |
| Full scale linear calibration | Software calibration |
| Ramping control | 256 stages on software calibration, reaction time as 0.01 second |
| External input port | |
| Standard: ports | 32 (Expandable 16 points to 48 points) |
| Indicator | Green LED |
| Working voltag | 24Vdc±10% |
| Input current | 24Vdc@10ma |
| Isolation | Optical couple |
| Power source | 24Vdc @14.6A |
| External output port | |
| Standard: ports | DC:26(Expandable 16 points to 42 points), RELAY:6 |
| Isolation | Optical couple |
| DC driver IC | MOSFET@9A |
| DC least load | 5mA |
| DC full load | 1.8A(Continuous full load test) |
| DC maximum peak current | 5A |
| DC indicator | Red LED |
| Relay operating voltage range | 120~250Vac, 18~32Vdc |
| Relay least load current | 10mAac, 10mAdc |
| Relay full load current | 3Aacor 5Adc(Continuous full load test) |
| Relay maximum peak current | 5Aacor 8Adc |
| RELAY indicator | Yellow LED |
| Power source | Switching power supply 24Vdc @14.6A |
| Automatic power on | |
| Auto power on time setting | One week |
| Battery | DC9V Battery |
| System power | |
| Power source | Switching power supply |
| Input | 90~240Vac+15%, 50/60Hz |
| Output | +5Vdc@5A, +12Vdc@2.5A, -12Vdc@0.5A |
| Input/Output power | |
| Power source | Switching power supply |
| Input | 88~132Vac/176~264Vac, 50/60Hz |
| Output | +24Vdc@14.6A |
| Analog power supply | |
| Power rectifier PCB | +15Vdc :2A, +48Vdc :3A |
| Transformer DZ-TR3 | Input: 220Vac±15%, 50/60Hz Output: 38Vac/16Vac |
| Dual CPU realtime multi-task control system |
|---|
| CPU1(80C186ES-80Mhz-16Bit): Pressure, Speed rate, Input/Output control, Temperature, Position sensor |
| CPU2(80C186ES-80Mhz-16Bit): Display control, System memory on NVSRAM:80 modules, USB:1 million |
| TFT 10.4"(640*480), TFT 8＂color LCD(800*600), DSTN 7.5＂color LCD(640*480) |
| Power on self-test function, make maintain service easily |
| Guidance operation system, always hints the high/low range and running message on each setting value |
| Simply operation menu, including operator menu, engineering menu |
| All molding control designed as function selection, easy to operate |
| Software alignment function for analog input signal positioning control |
| 4 position sensor input, concurrence A/D transform, contrast and display 1.Mould open/close 2.Injection 3.Ejector 4. Injection units |
| 3 pressure sensor input 1. Mould pressure 2. Injection 3. System pressure |
| Software aligns linearity and proportional of position sensor, input value by control panel, easy to assemble |
| Auto converse setting unit between millimeter and inch |
| Lack or over volume detection on injection destination |
| Dynamic graphics display for mould open/close & injection Screw position |
| Enhance hardware scaling to 0.01 millimeter |
| Proportiona integral derivative(PID) temperature controller |
| 7 channels of temperature control, 1 channel oil temperature control |
| Setting High/Low limit, thermal and alarm control on each channel |
| Heater open, temperature probe open detection and alarm |
| Oil preheat, cooler and over limit alarm control |
| Screw cold start protection time |
| One week schedule for system preheat and auto power on |
| High precision PWM on pressure and speed control |
| PWM control(DITHER) correspond to YUKEN, DAIKEN…BOSCH curve design rule, fully linearization |
| Software sloping control (1/1000 second, 256 stage), slope time setting on each output pressure control |
| Auto converse setting unit between kg/cm2(140-210) and PSI(2000-3000) |
| 3 channels for output voltage and current control(2 ports expandable) |
| CH1: Proportionable pressure control (DC0~10V, DC0~1A) (Optional ±10Vds) |
| CH2: Proportionable speed control (DC0~10V, DC0~1A) (Optional ±10Vds) |
| CH3: Proportionable back pressure control (DC0~10V, DC0~1A) (Optional ±10Vds) |
| Closed loop control on injection system |
| Injection speed and back pressure closed loop control |
| Injection control before holding use 3 method 1. Position 2. Time 3. Pressure |
| Auto alignment injection end position |
| Monitor and alarm for setting value & dynamic curves(Oil pressure sensor) |
| Graphics monitor and alarm for injection speed, holding, screw rotate and back pressure |
| SPC circle trace & record |
| Trace record 12 datas at the same time, provide quality analysis and graphic report of finished products |
| Statistical table (bar-chart graphic) of average value of 12 datas |
| Tendency chart of standard deviation of 12 datas |
| Track record 300 modules continuously, using intermittent and record cycle control, extend records from weeks to one year |
| Human interface |
| Using RS-232 communication interface between HMI and PLC for long distance transmission |
| Special software features |
| Variable speed during eject, eject by air pressure |
| Dual-core function |
| Injection unit action : Inactive, Injection unit backward after suck back, Injection unit backward after cooling down |
| Auto die-height function : Auto detect thickness of mould, setting high/low pressure position and time |
| Holding or sloping action are selectable for holding function |
| Suck back after screw rotated or suck back after cooled down |
| Post suck back and Pre-screw rotate control function |
| Cooling down after injection end or screw rotated |
| Auto purge contents function |
| Purge PVC and cooling FAN function |
| Control of mould/packaged mould counts, alarm or auto reset count while reach the quantity |
| Auto record motion time of machine by setting record periods |
| AF-1001 CPU1, analog input |
|---|
| 80c186ES-16 bits@80MHz |
| Programmable logic control, 60ns cycle time for each instruction |
| Power on self-test function |
| AF-1002, LCD driving interface |
| 80c186ES-16 bits@80MHz |
| PIC 24FJ64GB106 |
| Keyboard control interface |
| 10.4" TFT LCD / 8” TFT LCD / 7.5＂DSTN LCD display |
| 80 modules on system memory |
| 24-hour time clock |
| Auto power on, Preheat function |
| 4-Wire resistive touchscreen |
| USB interface(Software updates, extended system memory) |
| LCD back light driving |
| Keyboard decoding |
| Indicator output control |
| RS-232 human interface communication |
| AF-1018 keyboard input |
| Switchable button |
| AF-1003Temperature control, analog output/input control |
| 16 bits A/D |
| Fuzzy PID theory |
| 8 ports for k type thermal couple input |
| 0-400°C control range |
| 8 ports for SSR output |
| Software ramping control |
| Pressure: 12 bits D/A |
| Speed: 12 bits D/A |
| Back pressure: 12 bits D/A |
| 0~10Vdc voltage output control (optional ±10Vds) |
| 0~1Adc current output control |
| Dither control |
| Ramping adjustable for pressure, speed, back pressure |
| 4 input ports for position sensor |
| 3 input ports for pressure sensor |
| Input |
| 32 input ports, Optical couple isolation |
| Working voltage: +24Vdc ±10% |
| Input current: +24Vdc +10mA |
| 4 high speed counter ports, 1 screw rotate RPM port |
| Adjustable input port function |
| Output |
| 26 outport ports with +24Vdc(Expandable 16 points to 42 points), Optical couple isolation |
| 6 ports AC220V or DC+24V relay driver |
| Short-circuit protect function |
| Adjustable output port function |
| USB standard |
| USB v2.0 & v1.1 Compliant |
| Support FAT32 & FAT16 |
| Overview 1.3 2008, follow www.usb.org Mass Storage Class Specifi cation Overview 1.3 2008 |